Metallium Achieves Three-Unit Flash Joule Heating Milestone in Texas
Metallium Limited (ASX: MTM; OTCQX: MTMCF) has struck a binding technology collaboration agreement with Ucore Rare Metals Inc. (TSXV: UCU), creating the first complete U.S.-based rare earth element (REE) processing pathway—a capability that has been largely monopolized by China until now.
The 12-month binding agreement combines Metallium's Flash Joule Heating (FJH) technology with Ucore's RapidSX™ separation platform to establish a complete processing chain for rare earth elements—from raw feedstock to separated rare earth oxides—entirely within U.S. borders.
This collaboration directly addresses a critical national security concern: China currently controls 85% of global REE refining and over 95% of heavy REE separation. The partnership aims to unlock a domestic supply chain for these materials essential to electric vehicles, wind turbines, and defense systems.
"Ucore is constructing the most advanced REE separation facility in North America, and this Agreement positions Metallium at the front end of that supply chain," said Michael Walshe, Metallium's Managing Director and CEO. "Our FJH platform can unlock feedstocks that are currently stranded or heavily discounted, particularly those rich in heavy REEs."
The partnership leverages complementary technologies to create an efficient processing pathway:
This combination creates a processing solution that can handle diverse feedstocks including mine concentrates, mixed rare earth carbonate (MREC), tailings, magnet scrap, and e-waste—all processed entirely within U.S. borders.
The collaboration will specifically target dysprosium (Dy) and terbium (Tb)—two of the most supply-constrained and strategically important heavy rare earth elements. These elements are critical for high-performance magnets used in electric vehicles and defense applications, and China currently controls over 99% of global refining for these heavy REEs.
"This collaboration directly supports the U.S. Government's strategic objective of developing Western-aligned separation capabilities that are scalable, flexible, and feedstock-agnostic," commented Pat Ryan, Ucore Chairman & CEO.
The collaboration follows a structured approach:
The partnership also gives Metallium entry into the rapidly growing U.S. magnet recycling market through a magnet-scrap-to-separated REE pathway.
Rare earth elements aren't actually rare in the earth's crust, but separating them to the 99.99% purity required for high-tech applications is extraordinarily difficult. Their similar chemical properties make traditional separation extremely complex, requiring thousands of solvent extraction stages, generating radioactive tailings, and resulting in high costs.
The primary challenge with rare earth elements lies in their similar chemical properties, which makes separating them from each other incredibly difficult. Traditional processing involves:
Traditional processing remains heavily concentrated in China, which has used this advantage to control global supply chains. The Metallium-Ucore partnership creates a viable alternative pathway entirely within U.S. borders.
The collaboration comes amid accelerated U.S. government action to secure domestic REE supply chains. In July 2025, the Department of War (DoW) entered a strategic partnership with MP Materials that included a $400 million equity investment and a 10-year price floor guarantee for neodymium-praseodymium at $110/kg—double the current spot price.
Ucore has also secured an $18.4 million contract from the DoW to construct its commercial RapidSX™ module in Louisiana, further demonstrating federal commitment to onshore rare earth processing.
For Metallium investors, this agreement represents:
Importantly, Metallium's Texas commercial demonstration plant remains on track for commissioning by December 2025, and the company continues to advance parallel collaborations with Meteoric Resources on Brazilian MREC and with Rice University on direct REE separation.
Metallium has positioned itself at a critical juncture in the U.S. strategic metals supply chain, addressing a national security priority with its proprietary technology. The Metallium Ltd rare earth partnership offers exposure to:
As rare earth supply chain security becomes increasingly vital to U.S. economic and national security interests, Metallium's technology platform and strategic partnerships could play a pivotal role in breaking China's stranglehold on this critical sector.
Discover how Metallium's groundbreaking Flash Joule Heating technology is positioning the company at the forefront of America's rare earth supply chain revolution. With strategic partnerships, DoW backing, and multiple revenue pathways ahead, Metallium represents a compelling opportunity in the critical minerals sector. To learn more about how you can be part of this strategic investment opportunity in rare earth processing, register your interest with Metallium today.